In an age of smart homes and wearable tech, your motorcycle helmet doesn’t have to sit idle in the garage. With a bit of ingenuity, a microcontroller, and 3D-printed components, it can evolve into a personal grooming robot — capable of applying makeup, massaging bald scalps, and even washing hair with a built-in hydro system.
This guide walks you through the technical steps to build this multifunctional smart helmet, from circuit design to mechanical assemblies.
🧰 Components You’ll Need
Category | Components |
---|---|
Brain | Arduino Nano (or ESP32 if you need Wi-Fi/BLE) |
Power | 5V USB Power Bank |
Motion | Micro Servo Motors (SG90 x4–6), Vibration Motors |
Hydro | Peristaltic Pump, Water Reservoir, Nozzles, Drain Tube |
Sensors | IR Proximity Sensor, Capacitive Touch, Camera (Optional) |
Extras | 3D-printed parts (.STL), Flexible tubing, PCB or Perfboard |
🔩 System Overview
1. Makeup Artist Module
- A servo arm assembly inside the helmet holds mini sponges or brushes.
- Servo motors rotate arms to apply makeup (foundation, blush).
- Makeup can be dispensed using micro pumps attached to refillable pods.
2. Bald Head Massager
- Vibration motors embedded in soft pads touch the scalp gently.
- Timed or touch-triggered using capacitive sensors.
- You can create wave patterns (temples to crown) using PWM signal modulation.
3. Hair Washer Hydro System
- A peristaltic pump draws water from a rear-mounted tank.
- Nozzles 3D printed and arranged in a ring shape around the inner dome spray water evenly.
- A soap valve (servo controlled) dispenses shampoo.
- Water drains via a back-mounted flexible tube.
⚡ Wiring and Circuit Design
Power Flow:
- 5V USB bank → Arduino Nano + PCA9685 (PWM driver) + Motors
- Use a buck converter if any module requires 3.3V
Wiring Overview:
- Nano controls:
- Servo pins: D3–D9
- Vibration motors: D10 (via NPN transistor)
- Pump + Valve: D11, D12
- PCA9685 can be added if more PWM outputs are needed.
Safety Tip: Add a reset switch outside the helmet for emergency shutdown.
🧠 Programming Logic
You can program the Nano with Arduino IDE.
Example Functions:
void applyMakeup() {
servo1.write(90); // Extend arm
delay(2000);
servo1.write(0); // Retract
}
void massageMode() {
digitalWrite(vibrationPin, HIGH);
delay(5000);
digitalWrite(vibrationPin, LOW);
}
void washHair() {
digitalWrite(pumpPin, HIGH);
delay(4000);
digitalWrite(pumpPin, LOW);
}
Control sequences can be triggered by buttons, or even BLE if you use an ESP32.
🧱 3D Printing & Helmet Integration
STL Files to Design:
- Servo mounting bracket for helmet interior
- Nozzle ring with 6 micro jet outputs
- Massager pad holder with vibration dampening
- Modular back tank unit (water + electronics)
Use Fusion 360, Tinkercad, or FreeCAD to model these components.
Print using PLA or TPU for flexibility.
🧪 Testing & Calibration
- Makeup: Calibrate servo angle + pressure for gentle application.
- Massage: Tune motor intensity and duration for comfort.
- Hydro system: Test water flow, sealing, and nozzle direction.
Add waterproofing inside helmet: use silicone gaskets around pump mounts and electronics bay.
Conclusion
This project isn’t just a quirky gadget—it’s a bold leap into personalized wearable robotics. Turning your motorcycle helmet into a smart grooming assistant blends innovation, comfort, and cyberpunk aesthetics.
Whether you’re prepping for a ride or just want a hands-free spa moment, this helmet’s got your head covered—literally.
If you’d like STL, PCB files download here: